Tube Assemblies


Here's a view of a completed optical tube assembly.
Building it in sections will make it more portable.  The rear section could have been made shorter, but the shorter it is the harder the alignment problem gets.  The box frame that will hold the rear tube sections should still be small enough to fit in the trunk of a medium size car or the rear seat of a small car.
 
 
The secondary cage was made from a 12 1/4" piece of 10" ID Sonotube.  (Sonotube for the whole project 
was donated by J&K Supply of Lafayette.)  This section was made almost entirely by Jim Sattler.

View from the top:  The spider was made from 
2 very short pieces of 4" aluminum pipe.  The 
curved spider vanes eliminate the diffraction 
spikes caused by standard spider vanes.

View from the bottom, showing the reflection 
of the built-in Barlow in the 2.14" secondary. 
The secondary holder was made from a piece 
of black PVC pipe.

Barlow, diagonal, and focuser:  the Barlow tube acts 
as an extension tube.  The Barlow lens cell unscrews 
from the Barlow tube for low power viewing.
Jim machined the helical focuser from two pieces of spare aluminum.  The inner piece threads into the diagonal where the original eyepiece holder tube was.  The inner piece is threaded on the outside.  The outer piece then threads onto the inner piece for fine focusing.  The upper inside of the outer piece is not threaded, rather the original eyepiece holder slides into it for coarse focusing.  The outer piece has a knurled grip ring. 

 

John Mahony took charge of the truss tube section, with help from George Gourko and Jim Sattler.  Once the tubes were cut and drilled, the ends were beaten into submission with a vise and a large hammer to fit them to the tube sections.


The lower tubes are also made of Sonotube, about 22.5" long.  The mounting rings were made by George Gourko.


George Gourko also made the mirror cells.  Three sets of push screws and spring-loaded pull screws adjust the mirror.  The plates are wood with ventilation holes.  The mirror is held to the upper plate with 6 large drops of silicone rubber cement (aquarium glue), three on the bottom and three through holes (not visible in the image because they're filled with glue) in steel angle brackets that act as a back-up support in case the bottom silicone comes loose.  The mirror was supported on coins on the upper plates until the glue dried, so it rests on the glue rather than the wood.


Bottom view showing the ventilation holes.

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